What are the different types of industrial cameras?
Industrial cameras are designed for high-performance imaging in automation, quality control, and machine vision applications. They differ from consumer cameras in durability, speed, and precision. Below are the main types of industrial cameras, categorized by their sensor technology, interface, and application:
1. By Sensor Technology
(a) Area Scan Cameras
Capture 2D images in a single frame (like a photo).
Best for: Static or slow-moving objects (e.g., PCB inspection, barcode reading).
Examples:
Basler ace (USB3/GigE)
FLIR Blackfly S
(b) Line Scan Cameras
Capture images one line at a time (used with moving conveyors).
Best for: High-speed continuous motion (e.g., printing, textile inspection).
Examples:
Teledyne DALSA Linea
Sony ILX series
(c) 3D Cameras
Capture depth data using stereo vision, structured light, or time-of-flight (ToF).
Best for: Bin picking, robotic guidance, metrology.
Examples:
Zivid One+ (structured light)
Intel RealSense L515 (LiDAR)
(d) Thermal Cameras
Detect infrared radiation (heat signatures).
Best for: Predictive maintenance, fire detection, electronics testing.
Examples:
FLIR A65
Seek Thermal
2. By Shutter Type
(a) Global Shutter Cameras
Capture the entire frame at once (no motion blur).
Best for: High-speed applications (e.g., robotics, fast-moving parts).
Examples:
Basler ace (global shutter models)
(b) Rolling Shutter Cameras
Capture images line-by-line (cheaper but prone to skew).
Best for: Static or slow-moving objects.
Examples:
Most consumer-grade CMOS cameras
3. By Interface
(a) USB3 Vision
High-speed (5 Gbps), plug-and-play for PCs.
Best for: Lab/light industrial use.
Examples:
FLIR Blackfly S (USB3)
(b) GigE Vision
Ethernet-based (long cable runs, up to 100m).
Best for: Factory automation.
Examples:
Basler ace (GigE)
(c) Camera Link
Ultra-high-speed (up to 850 MB/s).
Best for: High-performance imaging (e.g., semiconductor inspection).
Examples:
Teledyne DALSA Falcon4
(d) CoaXPress (CXP)
Combines power, data, and control over a single coaxial cable.
Best for: High-resolution, high-speed applications.
Examples:
JAI GoX series
4. By Specialized Function
(a) Smart Cameras
All-in-one systems with onboard processing (no PC needed).
Best for: Embedded vision (e.g., packaging, logistics).
Examples:
Cognex In-Sight
Keyence CV-X
(b) Hyperspectral Cameras
Capture data across multiple wavelengths (beyond RGB).
Best for: Food sorting, mineralogy, environmental monitoring.
Examples:
Specim FX series
(c) High-Speed Cameras
Record at 1,000+ fps for slow-motion analysis.
Best for: Ballistics, fluid dynamics, crash testing.
Examples:
Phantom TMX
5. By Mount Type
(a) C-Mount / CS-Mount
Standard lens mounts for interchangeable optics.
Best for: Customizable focus/zoom (e.g., microscopy).
(b) Board-Level Cameras
Compact, no housing (for integration into devices).
Best for: Medical devices, drones.
Comparison Table
| Type | Pros | Cons | Best For |
|---|---|---|---|
| Area Scan | High resolution, easy to use | Limited to static scenes | QA inspection, OCR |
| Line Scan | Works with moving conveyors | Requires precise synchronization | Printing, web inspection |
| 3D Camera | Depth mapping | Higher cost, complex setup | Robotics, metrology |
| Smart Camera | No external PC needed | Less flexible for customization | Factory automation |
Top Industrial Camera Brands
Basler (GigE/USB3 area scan)
FLIR (Teledyne FLIR) (thermal, USB3)
Cognex (smart cameras)
Teledyne DALSA (line scan, high-res)
Zivid (3D structured light)
How to Choose?
1. Speed: Need 1000fps?Consider high-speed or line scan.
2. Environment: Dust/water? Look for IP67-rated cameras.
3. Software: Check compatibility with OpenCV, Halcon, or ROS.
4. Budget: Industrial cameras range from 200to20,000+.
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Post time: Jul-14-2025